Alzatex, Inc.: Production Monitoring, TAKT Timer and Lean manufacturing Controller with History memory

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Production Monitoring, TAKT Timer and Lean manufacturing Controller with History memory

Record actual production count, production goal, deviation and production efficiency. Also display TAKT times and record historical data.

Analyzing and Improving productivity.

There are three warning counts called Yellow Blink (Blnk), Yellow Warning (Yel) and Red Warning (Red). These warnings can be used to indicate whether the actual time is longer or shorter than the TAKT time and determine whether there is a problem with production or whether a particular operator is slower or faster or whether the TAKT time is too long or too short. Ideally, the TAKT time should be set such that the yellow blink count and the yellow warning count increments the same as the actual count, but that the Red warning count always remains at zero. The production workers can observe the Green-Yellow-Red Andon Indicators to determine whether they are ahead or behind the expected TAKT time. These Indicators are great for Slide-Lines where several production workers need to synchronize together. The Yellow Blink (Blnk) warning indicates the number of times the Yellow Blink time was reached before the TAKT time expired to complete a production unit. If the TAKT time is 100 seconds and the Yellow Blink time is 20 seconds, then this count will be incremented if it takes 80 or more seconds to complete a production unit. The Yellow (Yel) warning indicates the number of times the Yellow Warning time was reached before the TAKT time expired to complete a production unit. If the TAKT time is 100 seconds and the Yellow Warning time is 10 seconds, then this count will be incremented if it takes 90 or more seconds to complete a production unit. The Red (Red) warning indicates the number of times it took longer than the TAKT time to complete a production unit.

Actual Time since the most recent wigit was started. This value is in seconds. Red warning indicator count. This indicator occurs after the TAKT time has expired. Yellow warning indicator count. This indicator occurs during the TAKT time prior to the red warning indicator. When this occurs is user-programmable. Yellow blink indicator count. This indicator occurs during the TAKT time prior to the red warning indicator. When this occurs is user-programmable.

Static/Shift or Running Goal Modes.

The Production TimeKeeper™ provides two different methods for management of Goal values:

In the running goal mode, the Production TimeKeeper™ calculates the running goal. It does this by adding the scale count to the goal count each time the takt time expires.

In the static/shift goal mode, the user enters the desired goal count as a preset value. In this mode, that value does not change until the user reconfigures it.

Types of Data Output.

Optional Production Displays.

Product Group Manuals and Datasheets

Click for larger image TMR221B9_PROD1 - Surface Mount Count Up/Down Timer with production count/total tracking, four-digit LED Display and Red-Yellow-Green LED's with remote Start/Stop/Reset, and TAKT time Display. $499.00

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Timers, Displays, RYG indicators, Wireless devices and accessories

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Large Numeric and Alpha-numeric Electronic displays with 1" to 36" digits. Timers and Controllers. Red-Yellow-Green Displays. Wireless transmitters, receivers and key chain remotes. Buttons, photo beams and other sensors for remote control. Power supplies, Battery chargers, interface modules, wire, cable and options.


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